Sheet Metal Forming Processes and Die Design

By an engineer with decades of practical manufacturing experience, this book is a complete modern guide to sheet metal forming processes and die design – still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. It illustrates several different approaches to this intricate field by taking the reader through the “hows” and “whys” of product analysis, as well as the techniques for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal during stamping, and tooling. While concentrating on simple, applicable engineering methods rather than complex numerical techniques, this practical reference makes it easier for readers to understand the subject by using numerous illustrations, tables, and charts.

Contents

Part I: Theoretical Fundamentals
The Structure of Metals
Mechanical Behavior of Materials

Part II: Manufacturing Processes
Shearing Process
Blanking and Punching Processes
Bending Process
Deep Drawing Process
Miscellaneous Drawing Processes

Part III: Die Design
Die Classifications and Basic Die Components
Blanking and Punching Dies
Bending Dies
Deep Drawing Dies
Dies for Miscellaneous Forming Processes
Tool and Die Materials

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