VDA 4 Section 3 Quality Assurance in the Process Landscape:. Methods. Design for Manufacturing and Assembly (DFMA), Digital Mock-Up (DMU), Design of Experiments (DoE) - Trial Methodology, Manufacturing Feasibility Analysis, POKA YOKE, Quality Function De

VDA Volume 4, Section 3 : Methods

Chapter 1 : Design for Manufacturing and Assembly (DFMA)

• 1.1 : Introduction
• 1.2 : Method
• 1.3 : Principle of Design for Assembly (DFA)
• 1.4 : Objectives, Point of Application, Pre-requisites, Approach of DFMA
• 1.5 : Literature

Chapter 2 : Digital Mock-Up (DMU)
Chapter 3 : Design of Experiments (DoE)

• 3.1 : Introduction
• 3.2 : Problem Description and Problem Analysis
• 3.3 : Reducing the Number of Input Variables, Selecting Test Factors
• 3.4 : Selection of an Experiment Strategy
• 3.5 : Evaluation of the Experiment Results
• 3.6 : Computer Support
• 3.7 : Literature

Chapter 4 : Manufacturing Feasibility Analysis

• 4.1 : Introduction
• 4.2 : Definition of Manufacturing Feasibility Analysis
• 4.3 : Execution
• 4.4 : Result
• 4.5 : Appendix - Feasibility Checklists

Chapter 5 : Poka Yoke

• 5.1 : Introduction
• 5.2 : The Failure List
• 5.3 : The Decision-Making Matrix
• 5.4 : The System Matrix, The Ideas Module
• 5.5 : Preventive POKA YOKE
• 5.6 : "Hard" and "Soft" POKA YOKE
• 5.7 : Literature

Chapter 6 : Quality Function Deployment (QFD)

• 6.1 : Description of the Method
• 6.2 : Case Example (up to the end of QT-1)
• 6.3 : Quality Table II (QT II)
• 6.4 : Quality Table III (QT III)

Chapter 7 : TRIZ

• 7.1 : Introduction
• 7.2 : Principles
• 7.3 : TRIZ Tools
• 7.4 : Implementation
• 7.5 : Implementation of TRIZ and CAI in Your Company
• 7.6 : Annex
• 7.7 : Literature

Chapter 8 : Economical Process Design and Process Safety

• 8.1 : Introduction
• 8.2 : Processes
• 8.3 : Process Design
• 8.4 : Process Qualification
• 8.5 : Process Analysis
• 8.6 : Process Control
• 8.7 : Process Assessment
• 8.8 : Annex
• 8.9 : Literature

Chapter 9 : 8D Method
Chapter 10 : 5 Why Method

• 10.1 : Introduction
• 10.2 : 5 Why Basic Rules
• 10.3 : Technical & Systemic Root Causes
• 10.4 : Workflow Description
• 10.5 : Strengths and Weaknesses
• 10.6 : Literature

Chapter 11 : Selection of Preventive Quality Management Methods

• 11.1 : Introduction
• 11.2 : Process of Method Selection and Benefit Assessment
• 11.3 : Explanations and Tables of the Method Selection and Benefit Assessment
• 11.4 : Further Economic Feasibility Studies
• 11.5 : Examples of the 6-Step Procedures
• 11.6 : List of Acronyms
• 11.7 : Literature

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